Powersport Electric Golf Car India - Golf Cart Repair Tips

Last Updated on Thursday, 14 October 2010 15:18 Wednesday, 22 September 2010 22:09

Written by Manoj Agarwal

Golf Cart Repair Tips
By: Nick Blair
Break Studios Contributing Writer
If you are the lucky owner of a golf cart, but not lucky enough to own a working one, these 5 golf cart repair tips would probably be good for you to know. Golf carts, like all machines, are complicated compared to other things, so by following these tips, you may not have an easy process, but it will be much less of a headache just by keeping these tips in mind while you put in some work in that broken down golf cart.
1.   Identify what is actually wrong with the golf cart before you attempt any repairs. The best thing to do is a quick one-over first and see if there’s anything you can fix by hand (i.e. a loose screw or something that needs oiling). This will save you hours of work and maybe hundreds of dollars on parts to find out you just needed to oil that one cog or tighten that one bolt.
2.   If the problem is bigger than just a quick fix, buy all the necessary tools before starting to fix your golf cart. This is an important tip for 99 percent of people because the other one percent don’t mind quitting in the middle of a job for 30 minutes to pick up some weird screwdriver or drilling bit. This will help tremendously for the simple fact that it won’t slow down your flow while you’re working, which is one of the biggest time-wasters in any kind of work environment.
3.   When removing things, such as screws and bolts, be sure to put them in a safe place so you can easily get them back on the golf cart intact. The ground is not considered a safe place whatsoever. In fact, laying all of the screws and other loose parts on the ground in a “pile” is the quickest way to lose them, so to help yourself out. Don’t do it. Also try and develop some kind of system where you separate different screws for different parts. For example, if you are working on the motor, put the screws holding the motor in a different section of the safe area from the screws that are holding the cover on the motor.
4.   If you are having trouble identifying the problem, take a break. While you’re trying to figure out what’s wrong exactly with your golf cart, you’ll get frustrated and won’t be able to think clearly, so take that break! It will allow you to assess the situation, relax and brainstorm ideas of what could be wrong with your golf cart.
5.   Whether you fix the problem or not, be sure to put everything back on the golf cart. This may sound tedious, but you don’t want to do some complicated “filing” system where you put all of the transmission parts over here and all the engine parts over there, and come back a week later to find everything again!

Repair Tips :-

The golf cart is no longer used solely on the golf course. It can be spotted on farms, in neighborhood subdivisions and in garages. Like any vehicle, the golf cart breaks down occasionally and needs to be repaired. Learning how to fix some common golf cart problems will help to keep your cart out of repair shops. Some golf cart repair tips may help.

Battery

The battery should be the first thing you check if you are having problems with your golf cart. The golf cart will not move at all if the battery is not working. Examine the battery terminals to see if they are securely connected and clean. If the battery was recently hooked to a battery charger, use a battery tester to check the water level in the battery. If the water level is low, add some distilled water. Take care that you do not overfill it. Examine the outside casing on the battery for signs that there may have been battery acid leaking onto the battery. The battery case cannot be fixed if you find acid leaks; you will have to replace the battery. If the battery leaked into the golf cart and onto other parts, the cart will have to be cleaned. To clean up and neutralize the battery acid spill, mix a solution of a quart of warm tap water and a ½ cup of baking soda. Use the solution on a soft cloth and clean the spill.

Tires

Golf cart tires can take a lot of abuse on and off the golf course and are a common golf cart repair problem. If a golf cart tire blows out and it is air-filled, it can be patched with a regular rubber patch kit. If a tubeless tire wears down, it will have to be replaced. Golf cart tires are mounted on the cart with lug nuts. They can easily be removed from the cart with a wrench. Periodically check air-filled tires to make sure they have the right level of air pressure. Add air to the tires if the pressure is low, but take care not to overfill the tires. Having too little air or too much air in golf cart tires can cause the tires to not wear evenly and to wear out.

How to Repair Golf Cart Brakes

By an eHow Contributor

Golf carts need good brakes.

Golf cart brakes are similar to brakes on an automobile. After giving years of good service, golf cart brakes need regular repair through adjustment and cleaning. Adjusting and cleaning golf cart brakes is something that can be accomplished by most golf cart owners. Golf cart brakes can be repaired using tools available in most home workshops and parts that can be obtained from golf cart sales distribution centers or ordered from the Internet.

Difficulty: Moderately Easy

Things You'll Need:

Floor jack
3/4-inch socket wrench with sockets
Air compressor
Rags
Brake cleaner
Brake lubricant

Choose a level area such as a garage or level driveway. Place chocks in front and behind the front wheels to prevent the golf cart from moving.
Place a floor jack at the back of the golf cart and lift the rear of the golf cart in the air. Remove both rear wheels from the golf cart using a 3/4-inch socket wrench and socket set.
Use compressed air to clean the brake area. Then use brake cleaner and rags on the entire brake area to remove any soil or dirt caked on the brakes.
Adjust brakes made before the mid-1990s by turning the adjusting screw on the brake drum. Brakes made prior to the mid-1990s require occasional adjustment by the owner. This adjustment is made by turning the adjustment screw until the brake drum lightly touches the brake shoe.
Check the automatic adjustment on brakes made after the mid-1990s. Brakes made after the mid-1990s have self-adjusted brakes using two springs. Check that these springs are intact and connected and have not been jarred loose on the golf course. If a spring is loose or broken, replace both springs. Lubricate all moving parts with brake lubricant.
Mount the rear wheels back on the golf cart. Test the brakes on a level area at different speeds prior to using the brakes on a golf course or on hills.
Golf Cart Repair FAQ

By an eHow Contributor

I want to do this! What's This?

Golf carts provide an excellent means of transportation on most golf courses. Many people will choose to use a golf cart either because of a medical condition or simply to save their energy as they golf. Golf carts are generally constructed of simple parts and engines, making most repairs easy. With a bit of general knowledge, you can fix you golf cart without racking up a costly repair bill.
1. Unwanted brake noise is usually caused by one of two things: poorly adjusted brake shoes or worn brake drums. Inspect the alignment of the brake shoes as compared to the drums. If the brake cables are too tight, the brake shoes can be pulled out of position on an angle, causing only part of the shoe to make contact. This will cause the shoe to wear unevenly, create a grinding or screeching noise. If you ignore this problem for too long, the brake drums will wear out and need to be replaced.
2. Slow electric golf carts are a common concern. The problem is usually due to an engine that simply lacks the power you're looking for. Efficiently climbing hills will require an amp controller with 400 amps or more. Try swapping out the engine for a model with a higher RPM and a minimum gear ratio of 6:1. Higher voltage engines will usually provide more power as well, though battery life may be a concern.
3. You can try removing light windshield scratches with a buffer and scratch removal solution. Deeper scratches will be more difficult to remove. If visibility becomes an issue, you might have to replace the windshield. Scratches can be prevented by using a mild cleansing agent and a soft rag, such as a microfiber cloth, to clean your windshield.
4. Stalling sometimes occurs with gas golf carts that aren't getting enough fuel. Test your fuel pump by removing the hose connecting the carburetor and the pump and putting your cart in neutral. If gas isn't being pumped out, inspect the fuel line. If it's clogged, try washing it out with a high-pressure hose or cleaning agent such as Gumout. If this doesn't solve the problem, replace the fuel pump.
5. Starting issues are often related to the battery. Clean the battery terminals with steel wool and inspect the batter for corrosion. Check the water level of the battery and make sure it's filled to the indicator line. Acid leaks will call for a battery replacement.